ILER 20 QRP MODS

 

My Iler 20 is finally oparational. The IF has changed to 4.000 MHz and the vxo has 10.250 MHz crystals.(Ebay)  The VXO coil now holds 64 turns no.26 (0.31mm) magnet wire and the tuning range with the polyvaricon is 14.129 - 14.246.4 MHz  with a stable signal .  C15-C18 in the 4 MHz cristal filter  are replaced by10 pF  to give a clear audio on rx and tx. As you can see, even the microphone was to bulky and was replaced by a home made model. Audio sounds verry good and the rf power is 6 Watts PEP at 13.8V. Also C28 was lowered to 33nF to get more high tones in the audio output, but that's a question of personal taste. I found a perfect little speaker named : Visaton K 50 WP , 3 Watt 8 Ohm art.nr.:2915 that gives a real boost to the audio. In order to lift the microphone  input, R6 was changed to 470K. The mini counter comes from Hendricks QRP and was chosen for it's low power consumption and small size . Some humming interference can be caused by the display multiplexer of the counter but a small filter takes care of that:

The cabinet was ordered from Qrp Project in Berlin http://www.qrp-shop.biz/epages/qrp-shop.sf/de_DE/?ObjectPath=/Shops/qrp-shop/Products/Kuehlr168x110x54  It fits the board like a glove . For smooth tuning a 1:10 ball drive is added. Because of the 180 degree tuning range of the polyvaricon, only a 1:5 reduction remains. Ball drive reductors:
 http://www.ebay.com/sch/Radio-Communication-/1500/i.html?_from=R40&_nkw=ball+drives

The BD135 driver heats up at long qso's . This heat can cause the standard vfo to drift ,especially in vertical use.  Connect the transistor to the cabinet  by means of a u-shape alluminium strip for better cooling.

The Iler kits  represent a modern and compact, easy to build alternative, to the Bitx and Taurus.
More info about this nice kit :  http://ea3gcy.blogspot.nl/

Update 25/11/2014
 Today i installed the Iler DDS generator. I expected some digital noise but surprisingly the audio stayed verry  clean after a small mod. almost without any spurs or birdies.
Tuning is verry smooth and accurate with the provided step levells.
Next mod wil be a simple NE 555 tone generator to generate a carrier for swr readings.

The final version with dds

POPPING AUDIO MOD.
Despite of a reasonably good working lf AGC, verry strong signals can produce a loud popping sound due to a massive overload of the LM-386 input. 2 Bat-85 Skottky diodes in anti-parallel over the 10K-B volume potentiometer and a 10K resistor between C32 and the potentiometer cure most of the problem.
The extra parts can be mounted directly on to the potentiometer.

DDS POWER MOD
The DDS adds some noise to the audio. A small 100uH choke and a capacitor to ground at the DDS power pin are the solution 

Iler base station 20m.  70 Watt

Adjustable bandwidth

A  MAX7400 is an 8^th order elliptical filter giving a 100 Hz to aprox. 3000 Hz tuning rate. It  means much more selectivity in many homebrew receivers.

The output can drive a LM386 . This filter is a must have for cw operators with simple ssb receivers.

Multiband end fed antennas 3.5 - 30mHz

This is a 200 Watt PEP step up transformer for end fed full and half wave antennas without radials, designed as a 200 Watt PEP upgrade by PA0EJH for the originaly Par Electronics designed 25 Watt HF endfedz multiband end fed antenna.
The original design has a 27/3 turn ratio ( 1: 81 ) on a small 43 material toroid, but the larger toroid has more wire so the nr of turns had to be reduced for max.efficiency on 10m. The coil now has a 16/2 ratio  ( 1: 64 )  For max. performance the 2 turns to ground must be twisted . The 100-150pF capacitor gives a better match on 10m.and both windings start at the ground side of the coil .Don't try to stack toroids for more power for this will increase  overall inductance . This makes it impossible to tune the high bands. The best results are obtained with a small toroid.....The 3 band  antenna has a length of aprox. 10.1m. followed by a coil of about 34 uH  ( 90 turns 1mm transformer wire on a 19mm pvc tube ) and a endpiece of about 1.85m , offering you a perfect vertical or horizontal antenna for fieldwork at 40 -20 and 10m. There is also a 5 band version with aprox. 20.35m wire followed by a 110 - 120uH coil ( about 260 turns 1 mm transformer wire on a 19mm pvc tube ) and a aprox. 2.39m. endpiece. Use a longer wire for testing for surrounding objects can interact .
*** Start tuning the antenna by tuning the long wire at the high bands  with the coil and the endpiece attached, for the coil interacts. Many people do this the wrong way ! Don't use an other type of toroid like the nr 2 or 6 mix for the AL value of these toroids is far to low and will result in heavy losses.  ***
 This antenna works on 80 - 40 - 20 -15 and 10m.without radials and has a verry low swr combined with a low noise level. Keep in mind that every end fed / vertical needs some kind of counterpoise to push against and in this case that's the coax , so don't forget a line choke near to your transceiver. Cul = transformer wire.

Tranformer with 150pF and 3K3 resistor to ground

Transformer on a smaller FT140-43 toroid for max. 100 Watt pep

Update 2014-03-21
I live in a apartment on the first floor so you can imagine my antenna problems....
My balcony however is 10m. long ,so i mounted a horizontal endfed antenna without the coil, for 20-10m on the wooden windowframe . Because of the capacity of the wood and the paint overall length was reduced to aprox. 9m.. but provided a near 1:1 swr on 20 and 10m.
First contact on 10m. was with 5B4AHL (5-9) on cyprus folowed by 9K2QA (5-9) in Kuwait  and 4S7VG (5-8) in SRI Lanka despite of a huge pile-up. This antenna is going to stay HI.

MONO BAND HIGH EFFICIENCY HALF WAVE ANTENNA

If a high efficiency antenna is needed here are the data.  Use thin 50 Ohm Teflon coax wire  for the capacitor ( one side open ) . 1 cm coax is aprox. 1 pF.

Tuning without the antenna : connect a 3300 Ohm resistor fom the  coil end to the ground of the coax connector. cut the coax-capacitor carefully for lowest SWR . Connect the antenne and cut the antenna wire for best SWR .
Calculate L and C for your own matching unit:   http://www.daycounter.com/Calculators/L-Matching-Network-Calculator.phtml
Reactance L and C :   http://www.daycounter.com/Calculators/Reactance-Calculator.phtml

No ground antenna for backpackers, balconies or plastic car bodies

A common problem with backpacker or balcony antennas is finding a good counterpoise. Also cars and caravans with a plasic body are a problem. Althow nothing beats a set of resonant radials, the shown solution offers a 1/4 wave stub that wil create an artificial counterpoise. The mobile antenna mount must be isolated from any metal by a epoxy or plastic sheet and a normal T-Connector is used at the antenna feedpoint.  Be shure to shortcut the end of the stub. The length of the stub in meters equals  1/4 Lambda x 0.66 (this is the velocity factor of 50 Ohm RG-58 ) or can be calculated by deviding 50 by the frequency .So  if  you need a stub for  14 MHz the outcome is 3.57 m. but this length is not critical. The setup can be easily mounted on top of a rucksack. On a balcony the stub can be layd on the floor.

Z-Match 100 and mini Z-Match

FIRST TEST WITH A  4C65 TOROID, LATER A T200-2 WAS USED

 FINAL VERSION WITH THE T200-6 TOROID

This is a antennatuner with wide range tuning for antennas with a Z of + 50 Ohms on all the HF bands. The tuner is based on a G3WQW  design. A T200-6 should give a better Q but the T200-2 was in stock and gave me sufficient tuning range.The final version has the T200-6 toroid and a metal cabinet to provide a better HF isolation. Being a high-pass type it contributes to less receiver noise.  The capacitors are radio types and can be used up to 150 Watts. Using a metal cabinet needs a "floating"mount of the input capacitor. More info about the Z-match design can be found here
Tuning capacitors :http://www.rfparts.com/capacitors/capacitors-antennaload.html

The QRP 160-6 m. mini Z-Match with a T130-2 toroid in a matal cabinet. Polyvaricons are used for tuning within qrp limits. By switching a  270-500 pF capacitor over the left side of C2 (2x 500pF)  the tuning range can be extended. It's possible to tune a doublet antenna on all HF bands. Together with the FT-817 it makes a great qrp combo.

 The mircro Z-Match with 12x5x3 cm ultra portable for 80-6 m. In this tuner a nr. 6 material toroid was used. There is still some room left for a tuning indicator....

QRP tuning indicator . A perfect match is indicated by a bright shining LED , suitible for QRP only. Can be mounted in any QRP tuner at the antenna output.

 THE TUNING AID IN MY MINI Z-MATCH

Another mini Zmatch i made for the field.

VELCRO MOUNTED MICRO Z-MATCH

Travel loop antenna type 40-10 and 80-10

Haunted  as many  others by radio interference and  noise I started looking for a wideband portable antenna . Soon I became focused on a magnetic loop antenna. The only catch was the method of feeding by a Faraday loop , it made the project hand sensitive …. In the Rothammel Antennabook I found a complete different way of feeding made by capacitors .

This was a big  improvement and made a perfect match possible between 6.5 and 30 MHz.

Both tuning capacitors come from old AM radios and because their  sections are switched  in series , they can be used up to 30 Watts without arcing. They interact so it’s wise to make some markings on the front for fast tuning.

The loop is made of RG-213 coax and rests on a cross made of 6 mm. fibreglass rods( kite shop )

Inside the tuner is a shortcut between the centre and the braid of the coax loop to form a solid ring .  By simply adding a second loop with a 5 cm.spacing and a switch to put the loop's in parallel or in series, the antenna becomes a 80-10 m. portable low power loop for travelling. The travelloop was born HI. It has been my travel companion for many years with many qso’s even far over the Atlantic.
Tuning capacitors : http://www.rfparts.com/capacitors/capacitors-antennaload.html
GG8ODE added a smart tuning indicator , ideal for home made rigs without swr meter :
https://rsars.files.wordpress.com/2013/01/qrp-loop-tuner-80-20m-g8ode-iss-1-32.pdf 

6.5-30 MHz  TRAVEL LOOP

 6.5- 30MHz tuner

3.5- 30 MHz VERSION WITH BANDSWITCH

THE SWITCH SHOWN FROM BEHIND

CAUTION !
Magnetic loop antennas can produce a high voltage that may be harmfull to your health.
Tune your antenna at low power and take a safe distance while operating .

20/11/10m.monoband end fed halfwave antenna

Working portable demands an easy setup of your antenna. The antenna also has to give enough punch at a low radiation angle without the need of radials.

The vertical end fed half wave antenna is my choice for it’s easy to employ and it's a perfect DX antenna . This antenna is grounded thus giving les static noise to your receiver.

A 20m. version is about 10 m. long and has aprox. 3000 Ohms at the feedpoint. So we need a simple tuner to reduce this to 50 Ohm .

Put 20 turns ( covers half of the toroid ) of 1 - 1.2 mm enamel wire on a T130-2 toroid with a tap at 3 turns from the ground .The first picture shows the first test setup with a 2.5 turn tap. You also need about 25 cm of thin Teflon coax (RG 178 b/u) that will act after tuning as a high voltage capacitor of about 22 pF.

The pictures explain the simple construction. The cabinet is a PVC type G302 made by Velleman.

 TWISTED TAP FOR MORE STABILLETY

 NOTE THE GROUNDSTRIP

ADDING THE CAPACITOR/COAX

HOT GLUE FIXATION

Tuning : The trick to tune this transformer is to find the working frequency first by tuning the capacitor. Then we look for the the 50 Ohm point on the coil .  Connect a 3300 Ohm resistor from the top of the coil to the ground of the antenna plug.

Adjust the length of the open coax line until you reach the lowest VSWR in the centre of the band with an analyser. The coax will be about 23 cm in total resulting in  22pF .

Now remove the resistor and connect the antenna wire of aprox. 10 m. PVC coated copper wire. Tune the antenna for best VSWR by reducing it's length carefully. My antenna is 9.9m. long and is mounted on a 12.5 m. fishing pole. A near 1:1 VSWR  on 14.200 MHz can always be achieved ! Before tuning , fix the toroid with some hot glue and wait fore it to cool off. Beware of the high voltage at the antenna feedpoint , this can rise up to almost 500V at 100 Watts.


10/11m version
For 10/11m band  use 16 turns 1-1.2mm enamelled wire on a T130-6 toroid with a tap at 2-3turns.
A 15 cm piece of coax forms the capacitor. Antennawire length is aprox. 5.5m .

My first DX contact with a vertical half wave end fed antenna was with VK6MV in SSB using the long path,  with a 5-5 report.
 I was also able to work  Japan,Taiwan, Thailand, India, Indonesia, South-Africa, The Falklands ands. in SSB with good reports. Every end fed / vertical needs some kind of counterpoise to push against and in this case that's the coax , so don't forget a line choke near to your transceiver. 

Good DX !

Other projects

15MM COPPER TUBING LOOP

Magnetic loopantenna calculator by KI6GD :  http://www.iw5edi.com/wp-content/uploads/2013/12/loopcalc.exe_.zip
The prog. doesn't have an icon, just klick in the white square above it's name .

DO YOU LIKE TO EXPERIMENT WITH ANTENNAS ? 
Here's all you ever wanted to know about VSWR :

  http://www.amateurradio.org.za/VSWR%20John%20Fielding%20Final.pdf

SOME OF MY OTHER PROJECTS.

First enlosure of the Iler . It turned out to be to big for fieldwork.

Taurus 20 qrp ssb

TAURUS 20M SSB TRX WITH PA 8WATTS

PIXIE 20M. CW QRP LINE WITH TUNER      TOY TRX BUT FUN TO BUILD

 BANDPASS FOR 20M. AT FIELDDAYS IT'S MANDATORY
http://www.arrl.org/files/file/Technology/tis/info/pdf/

 

 

 

Soldering a coax in to small pcb holes can be verry stessfull. Teflon coax is the best choise.
Here is the solution:

 

Here is DK7IH's fine blog for real builders : https://radiotransmitter.wordpress.com/